Welding and Battery Cable

The electrode holder is made with copper wires with 99.9% purity, wired in Class K winches. Being a Type 1 cable, it exceeds what is required by offering a maximum operating temperature higher than that required by the Standard. This improvement in the lining that gives it high resistance to abrasion.

🔌 Welding Cable & Battery Cable – Durable, Flexible, High-Conductivity Solutions

TOT Wire & Cable offers a complete range of welding cable and battery cable designed for high-performance power transmission in industrial, automotive, and heavy-duty applications.

Whether you're sourcing flexible Class K welding cable for electrode grounding or heavy-duty battery cables for vehicles and backup power, we deliver dependable products that exceed industry standards.


Welding Cables

Welding Cables

Shape of conductor: circular and sectional
Sectional area: 1.5 - 500mm2
Insulation: PVC / XLPE

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⚙️ Welding Cable Overview

Our welding cables are made with 99.9% pure copper wire, Class K stranded for superior flexibility and current-carrying capacity.

Feature Details
Conductor Annealed copper, Class K, 30 AWG strands
Insulation High-grade EPDM or CPE for abrasion and oil resistance
Temperature Up to 105°C continuous, 90°C wet conditions
Voltage Rating 600 Volts (UL / CSA approved)
Applications Welding machines, electrode holders, industrial power lines

✅ Complies with UL 1581, ICEA S-95-658, and RoHS requirements.
✅ Available in sizes from 6 AWG to 500 MCM.


🔋 Battery Cable Overview

Our battery cables are designed for high power transfer and low voltage drop in automotive, marine, RV, and solar systems.

Feature Details
Conductor Pure copper, stranded (Class K or Class M options)
Insulation PVC or XLPE, resistant to heat, oil, abrasion, and acid
Standard SAE J1127 (Type SGT / STX / SGX)
Voltage Rating 60V DC / 600V depending on insulation
Color Options Red, black, blue, green
Temperature -40°C to +105°C (depending on jacket type)

✅ Suitable for battery connections, starter motors, grounding systems, and inverters.


📦 Applications

Welding Cable Uses:

  • Arc welders and electrode holders

  • Heavy equipment grounding

  • Temporary power supply in construction sites

  • Marine and mining equipment

Battery Cable Uses:

  • Automotive battery to starter connections

  • Solar battery banks

  • Power inverters for RV, marine, and off-grid systems

  • Forklifts and backup UPS power


🏭 Why Choose TOT as Your Welding & Battery Cable Supplier?

  • 🧰 Factory-direct pricing and wide inventory

  • 🔧 Customization available for color, print, drum packaging

  • 📜 Certified to UL, SAE, IEC, RoHS, and CSA standards

  • 🚛 Fast delivery for domestic and international projects

  • 💬 Multilingual support & engineering consultation


📊 Common Sizes and Specifications

Cable Type Size (AWG) Strand Class Voltage Rating Jacket Color
Welding Cable 1/0 AWG Class K 600V EPDM Black
Welding Cable 2 AWG Class K 600V CPE Red
Battery Cable 4 AWG Class K 60V DC PVC (SGT) Black
Battery Cable 2/0 AWG Class M 600V XLPE (SGX) Red

❓ Frequently Asked Questions

Q: What’s the difference between welding cable and battery cable?
A: Welding cable typically has thinner copper strands and more flexible jackets for frequent movement. Battery cables are thicker and more rugged, designed for fixed power connections.

Q: Can you customize welding cable for outdoor use?
A: Yes, we offer weather-resistant EPDM/CPE jacketing, UV protection, and grease resistance for outdoor welding applications.

Q: Are your cables UL listed or SAE certified?
A: Yes. Our welding cables are UL/CSA approved, and battery cables meet SAE J1127 (SGT, STX, SGX) requirements.


📩 Get a Quote Today from a Trusted Welding & Battery Cable Supplier

Whether you need high-flex welding cables for heavy-duty equipment or durable battery cables for automotive and solar systems, TOT Wire & Cable has you covered.

📞 Contact us now to get the best prices, datasheets, and samples.