High Temperature Silicone Wire is designed for applications where durability, flexibility, and heat resistance are essential. With its silicone rubber insulation, this wire maintains excellent electrical performance under extreme temperature conditions — from -60°C to +200°C, and in some cases even higher.
high temperature silicone wire
It is widely used in industrial machinery, household appliances, automotive systems, lighting fixtures, and aerospace equipment, offering long-term reliability even in high-heat or cold environments.
Key Features
🔥 High Temperature Resistance: Operates continuously at -60°C to +200°C without insulation cracking or degradation.
⚡ Excellent Electrical Insulation: Silicone rubber provides superior dielectric strength and stable performance under voltage stress.
🧩 Outstanding Flexibility: Remains flexible even in sub-zero conditions — ideal for dynamic or tight-space wiring.
🧯 Flame Retardant and Non-Toxic: Silicone insulation is self-extinguishing and emits minimal smoke when exposed to fire.
🧲 Chemical and Weather Resistant: Resists oils, acids, UV radiation, and ozone exposure.
🧰 Durable Construction: Fine-stranded copper conductor ensures mechanical strength and low power loss.
Technical Specifications
| Property | Description |
|---|---|
| Conductor Material | Stranded Tinned Copper / Bare Copper |
| Insulation Material | Silicone Rubber |
| Rated Voltage | 300V / 600V |
| Temperature Range | -60°C to +200°C (special grades up to 250°C) |
| Flame Rating | UL VW-1 / CSA FT1 |
| Conductor Size Range | 0.5 mm² – 50 mm² (20 AWG – 4 AWG) |
| Color Options | Red, Black, White, Blue, Yellow, Green, Custom |
| Certifications | UL, CSA, RoHS, REACH compliant |
Applications
High temperature silicone wire is ideal for:
Household appliances: Ovens, coffee makers, toasters, and heaters.
Industrial equipment: Motors, furnaces, and transformers.
Automotive & EV: Engine compartments, battery systems, and lighting circuits.
Aerospace & defense: Avionics wiring harnesses, sensor connections.
LED lighting systems: High-heat lighting fixtures and signage.
Medical devices: Equipment requiring flexible, sterilizable wiring.
Advantages of Silicone Over PVC Insulation
| Feature | Silicone Wire | PVC Wire |
|---|---|---|
| Temperature Range | -60°C to +200°C | -20°C to +105°C |
| Flexibility | Excellent | Limited at low temperature |
| Chemical Resistance | High | Moderate |
| Flame Resistance | Self-extinguishing | Standard |
| Durability in Outdoor Use | Excellent (UV & ozone resistant) | Poor |
If your application requires flexibility, heat endurance, or stable performance under thermal cycling, silicone wire offers a superior solution compared to PVC or Teflon alternatives.
Product Options
UL 3135 Silicone Wire – 600V, 200°C rated, common for industrial and household appliances.
UL 3122 Silicone Wire – 300V, used in lighting and electronic devices.
UL 3239 Silicone High-Voltage Wire – Up to 10kV rated for specialized equipment.
Custom Silicone Cable Assemblies – Available with braided shielding, glass fiber reinforcement, or special conductor materials.
Why Choose TOT Wire & Cable?
At TOT Wire & Cable, we specialize in high-quality silicone insulated wires that meet international safety and performance standards. Our cables combine superior heat tolerance, mechanical durability, and customizable design options, ensuring reliability in every application.
Contact Us
Looking for a reliable high temperature silicone wire supplier?
👉 Contact TOT Wire & Cable today for technical support or to request a custom quote for your project.
