Thin Copper Wire Insulated – Flexible, Durable, and Precise

Thin copper wire insulated is a popular choice across a wide range of industries where space, flexibility, and low-voltage performance matter. These small-diameter copper wires—typically 20 AWG and finer—are insulated with high-quality materials to ensure safe, consistent operation in demanding environments.

Thin copper wire insulated is a popular choice across a wide range of industries where space, flexibility, and low-voltage performance matter. These small-diameter copper wires—typically 20 AWG and finer—are insulated with high-quality materials to ensure safe, consistent operation in demanding environments.

thin copper wire insulated

What Is Thin Insulated Copper Wire?

“Thin” generally refers to smaller-gauge copper wires, often ranging from 20 AWG to 30 AWG or finer, depending on the application. These wires are used in compact electronics, signal transmission, LED lighting systems, audio wiring, robotics, and more. The insulation—often PVC, PE, or Teflon—protects the conductor while maintaining flexibility and strength.

Key Features

✅ High Conductivity: Solid or stranded bare copper core ensures excellent electrical performance
✅ Space-Saving: Slim profile is ideal for confined or miniaturized spaces
✅ Durable Insulation: Withstands bending, vibration, and environmental exposure
✅ Versatile Applications: Compatible with low-voltage DC, signal, and communication systems

Common Sizes and Specifications

Wire Gauge	Conductor Type	Insulation Material	Rated Voltage	Temp Rating	Typical Use
20 AWG	Solid / Stranded	PVC / PE / Teflon	300V / 600V	Up to 105°C	LED strips, small appliances
22 AWG	Solid / Stranded	PVC / PE	300V	Up to 90°C	Sensors, control signals
24 AWG	Solid / Stranded	PVC / Teflon	300V	Up to 105°C	Audio cables, USB, data
26–30 AWG	Solid / Stranded	PE / FEP / Teflon	30V–300V	Up to 200°C	PCB jumpers, micro devices

Applications

Electronics and PCB wiring
LED light strips and drivers
Automotive signal wiring
Robotics and miniature motors
Audio and low-voltage power connections

Why Choose TOT Wire & Cable?

At TOT Wire & Cable, we supply a wide range of thin insulated copper wires in solid and stranded formats, customized to your exact specifications.

🔹 Factory-direct pricing – No middlemen
🔹 RoHS/UL compliant – Quality guaranteed
🔹 Custom lengths, colors, and spool options
🔹 Fast delivery from in-stock inventory