AAAC-All Aluminum Alloy Conductors ASTM B 399

AAAC (All Aluminum Alloy Conductor) is a high-strength, corrosion-resistant bare overhead conductor made entirely of aluminum alloy strands. Designed according to ASTM B399, AAAC is widely used in power transmission and distribution lines, especially where corrosion resistance, high tensile strength, and lightweight construction are critical. It provides an ideal alternative to ACSR, particularly in coastal and marine environments, thanks to its enhanced durability and long-term performance.

  • Aaac All Aluminum Alloy Conductors Astm B 399

AAAC-All Aluminum Alloy Conductors ASTM B 399


AAAC-ASTM B399

  • Shape of conductor Stranded circular
  • Sectional area 6AWG-1000MCM
  • Insulation N/A
  • Standard AAAC-ASTM B399


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AAAC (All Aluminum Alloy Conductor) is a high-strength, corrosion-resistant bare overhead conductor made entirely of aluminum alloy strands. Designed according to ASTM B399, AAAC is widely used in power transmission and distribution lines, especially where corrosion resistance, high tensile strength, and lightweight construction are critical. It provides an ideal alternative to ACSR, particularly in coastal and marine environments, thanks to its enhanced durability and long-term performance.


Application

AAAC conductors are used as bare overhead conductors for primary and secondary distribution, offering a superior strength-to-weight ratio and good sag characteristics. Common applications include:

  1. Overhead distribution and transmission lines in coastal areas, where steel core ACSR conductors are prone to corrosion.

  2. Replacement of single-layer ACSR conductors to reduce power losses in overhead systems. Using AAAC instead of ACSR can reduce construction costs by 5–8%.

  3. Projects requiring high mechanical strength, yet demanding a conductor lighter than ACSR, such as long-span line crossings or difficult terrain.


Features & Benefits

  • Corrosion Resistance: Ideal for installations in saline or humid environments

  • High Strength-to-Weight Ratio: Supports longer spans with less sag

  • Lower Power Loss: Compared to ACSR, AAAC has reduced power loss due to lower resistance

  • Cost-Effective: Potential savings in material and construction costs

  • Lightweight: Easier to install and handle than steel-reinforced options

  • Reduced Maintenance: Longer service life and minimal corrosion-related failures


Standards

  • ASTM B399 – Standard Specification for Concentric-Lay-Stranded, Aluminum-Alloy 6201-T81 Conductors

Other applicable standards can be met upon request (e.g., IEC, BS).

Construction

  • Conductor: 100% Aluminum Alloy 6201-T81

  • Stranding: Concentric-lay-stranded construction, similar in appearance to AAC or ACSR, but made entirely from aluminum alloy wires

  • Core: No steel core, uniform aluminum alloy strands throughout

All Aluminum Alloy construction

All Aluminum Alloy construction

 

Typical Uses

  • Medium and high-voltage overhead lines

  • Transmission and distribution networks in marine, coastal, and industrial zones

  • Utility line upgrades and system efficiency improvements

  • Rural electrification or areas requiring corrosion-resistant materials


For specifications, datasheets, or a quotation on AAAC ASTM B399 conductors, contact our team — we supply reliable, cost-effective solutions for power transmission projects worldwide.

AAAC-All Aluminum Alloy Conductors ASTM B 399
AREA Stranding Wire Dia.
(mm)
Approx. overall diameter
(mm)
Weight
(kg/km)
Nominal Breaking Load
(kN)
Nom. DC resistance at 20 Deg.
(ohm/km)
Nominal
AWGorMCM
Actual
(mm2)
6 13.3 7 1.554 4.67 37 4.22 2.5199
4 21.15 7 1.961 5.89 58 6.71 1.5824
2 33.63 7 2.474 7.42 93 10.68 0.9942
1/0 53.48 7 3.119 9.36 148 16.97 0.6256
2/0 67.42 7 3.503 10.51 186 20.52 0.4959
3/0 85.03 7 3.932 11.8 234 25.86 0.3936
4/0 107.23 7 4.417 13.26 296 32.63 0.3119
250 126.66 19 2.913 14.57 349 38.93 0.2642
300 152.1 19 3.193 15.97 419 46.77 0.2199
350 177.35 19 3.447 17.24 489 52.25 0.1887
400 202.71 19 3.686 18.43 559 59.74 0.1650
450 228 19 3.909 19.55 629 67.19 0.1467
500 253.35 19 4.12 20.6 698 74.64 0.1321
550 278.6 37 3.096 21.67 768 83.80 0.1202
600 303.8 37 3.233 22.63 838 91.38 0.1102
650 329.25 37 3.366 23.56 908 97.94 0.1016
700 354.55 37 3.493 24.45 978 102.20 0.0944
750 380.2 37 3.617 25.32 1049 109.60 0.0880
800 405.15 37 3.734 26.14 1117 116.80 0.0826
900 456.16 37 3.962 27.73 1258 131.50 0.0733
1000 506.71 37 4.176 29.23 1399 146.10 0.0660
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